Are you a manufacturer or trading company?

We are a direct manufacturer specialized in metal / steel bunkbed furniture. We own full‑scale production workshops instead of sourcing goods from third‑party factories. All processes including tube cutting, welding, powder‑coating and packing are finished in‑house.

Where is your factory located? Can buyers visit your factory?

Our factory is located in Hebei Province, China; our export sales office is based in Tianjin. Factory visits are warmly welcomed. Please make an appointment with our sales team ahead of your arrival.

What safety certifications do your bunk beds have?

Our commercial‑grade steel bunk beds comply with EN 747 & EN1725 safety standard for EU market. Relevant test reports from SGS are available for review. We can also support other certification requirements according to your local market rules.

What is the load capacity of your bunk beds?

Standard bunk‑bed models support up to 200 kg per bunk, heavy‑duty versions can reach 250 kg per bunk. All load‑capacity data comes from SGS lab testing.

Do you support OEM / ODM (custom design, logo, packaging)?

OEM & ODM services are fully supported. We can customize dimensions, colors, print your private logo on frames / export cartons, and develop new structures based on your drawings or ideas.

What is typical production lead‑time?

25‑30 working days after receiving deposit for standard bulk orders. Customized or super‑large project orders may take 30‑35 days, subject to production schedule.

What payment terms do you accept?

Our common term: 30 % T/T deposit, 70 % balance against copy of Bill of Lading. Irrevocable L/C at sight is acceptable for big‑volume project orders. Trade Assurance order via Alibaba is also supported.

How are products packed for export shipment?

All beds are produced as KD (knock‑down / flat‑pack) structure. Each set is packed in 5‑layer export carton with foam corner protection to avoid scratch and damage in sea‑freight transit. Custom carton printing is supported for OEM orders.

Can you support FOB, CIF or DDP shipping terms?

Yes, we handle FOB, CIF, CFR and can coordinate DDP delivery upon request. Our loading port is Tianjin Xingang Port.

Do you offer product warranty? What are warranty terms?

We offer 2‑year warranty for manufacturing defects under normal commercial usage. Wear‑and‑tear damage caused by improper operation is excluded. Spare replacement parts are available at cost after warranty expires.

What makes your factory different compared with other Chinese bunkbed suppliers?

1) Complete in‑house automated production lines, stable quality control; 2) Rich commercial‑project experience for dormitory & hostel furnishing; 3) Flexible OEM / ODM customization capability; 4) Competitive factory‑direct price with reliable after‑sales support.

UAE Prison‑Grade Heavy‑Duty Bunk‑Bed Project | Zehao Case Study

Q: What is your Minimum Order Quantity (MOQ)?

MOQ for standard existing models is 50 sets. MOQ will rise for fully‑customized sizes / colors. Small sample orders (1‑5 sets) are accepted for quality testing before bulk purchase.

By ZEHAO FURNITURE

Project

1. Project Overview

Zehao Furniture is a professional Chinese metal‑bed manufacturer with 27 years of export experience. We cooperated with local prime contractor Saudi Biga Company Limited to deliver a large‑scale custom institutional bunk‑bed project for UAE correctional facility.

The formal supply contract was signed on 25 June 2019. The project includes 4,560 units heavy‑duty anti‑vandal metal bunk beds, with total contract value USD 456,000.

Prior to mass‑production, one pre‑production sample was manufactured, inspected and approved by the client in May 2019. All goods are manufactured strictly following customer‑confirmed 3D engineering drawings and approved sample, locking all dimension and structural parameters before mass production.

Overall bed dimension: 2010 mm(L) × 1010 mm(W) × 1880 mm(H)

2. Client Profile

Saudi Biga Company Limited is a medium‑sized local engineering limited‑liability company registered in Riyadh, Saudi Arabia, founded on Jan 03, 1999.

Core business：civil‑engineering, institutional and public‑utility construction projects, with more than 100 staff members.
Credit assessment from SinoRating (China Sinosure): BBB rating, acceptable credit strength, no public record of overdue payment.
This company acts as the local prime contractor, responsible for procurement and on‑site implementation for this UAE correctional‑facility project.

3. Project Challenges & Custom Technical Requirements

Correctional‑facility usage in UAE requires anti‑tamper, anti‑vandal and high‑strength construction to sustain long‑term heavy‑duty usage.

Heavy‑gauge reinforced steel frame

Main vertical posts adopt 2 mm‑thick hollow steel tubes; other tubular components adopt 1.5 mm wall‑thickness. Reinforced by 40×40 mm steel angle bracing for better anti‑deformation performance.
Anti‑disassembly locking mechanism

Custom‑designed 3‑cm‑height cone‑lock plus half‑circle lock holders, to prevent unauthorized manual disassembly of bed parts.
Floor‑anchoring design

Steel mounting plates are reserved at bed feet. Beds can be bolted firmly onto ground to avoid shifting or man‑made tampering on‑site.
Inter‑connect structure

Connection sheets are reserved. Multiple bunk beds can be linked together for unified cell‑zone layout.
Institutional‑grade surface finish

Durable eco‑friendly powder‑coating, scratch‑resistant, easy for daily cleaning and disinfection.

4. Manufacturing & Quality Assurance (Zehao Factory Capability)

As factory‑direct manufacturer, Zehao Furniture owns complete in‑house metal‑bed production lines, monthly output capacity more than 8,000 beds. Our steel bunk beds hold SGS, CE & EN747 certifications and are exported to over 40 countries globally.

All mass‑production strictly follows customer sealed drawings and pre‑approved sample.
Full‑process quality‑control covers tube cutting, welding, powder‑coating and assembly.
Client on‑site factory inspection is acceptable. We provide production photos and video updates during manufacturing progress.
24‑month warranty after shipment for manufacturing‑related defects.

5. Project Execution, Payment & Shipment

This large institutional tender project applied mixed‑payment solution: cash down‑payment together with irrevocable sight letter of credit issued by Saudi local bank under UCP latest rules.

Production lead‑time: 35‑40 calendar days upon receiving client’s down‑payment.
Trade term: FOB Xingang / Qingdao China. Goods shipped by sea to Jeddah Seaport, Saudi Arabia. Multi‑batch container shipment is allowed according to project progress.
We prepared and submitted full required export documents including commercial invoice, packing list, full‑set bill of lading, chamber‑attested certificate of origin and other trade documents required under credit terms.

6. Compliance & Documentation Service for UAE‑bound Institutional Orders

Zehao Furniture provides full‑set document support for UAE institutional and government‑related purchase orders:

Support customs‑clearance document procedures matching Gulf import regulatory requirements.
Provide chamber‑attested commercial invoice and certificate of origin to meet local import regulatory requirements.
Cooperate with VAT‑registered importer to finish tax‑related document handover.
Hand‑over complete technical drawing files for on‑site installation reference.

7. Project Conclusion & Our Institutional‑Project Strength

This 4,560‑unit correctional‑grade bunk‑bed project has proven Zehao Furniture’s end‑to‑end capability for large‑volume UAE institutional tender projects:

✅ Custom anti‑vandal structural solution based on client drawing and sample‑approval workflow

✅ Factory‑direct mass‑production under tight delivery timeline

✅ Practical experience for large institutional orders with letter‑of‑credit settlement

✅ Complete export documentation and Gulf‑region customs‑clearance supporting service

For detention centres, correctional facilities, staff dormitories and other high‑security institutional projects including UAE‑based projects, Zehao Furniture supplies one‑stop solution: ODM structural modification, sample development, mass‑production, strict quality‑control and full export‑document service.

Contact our team for your project quotation.

About the Manufacturer

Zehao is a steel bed manufacturer based in Tianjin, China, supplying correctional facilities and government institutional projects across Malaysia, Singapore, the Middle East and Africa. See our prison bed factory and government project capability for certifications, tender support and reference projects.

Frequently Asked Questions about UAE Prison‑Grade Heavy‑Duty Bunk‑Bed Project | Zehao Case Study

What is your minimum order quantity (MOQ)?

Our MOQ is 50 sets per model or order, suitable for project tenders and distributor stock.

What is the production lead time?

25-30 days after receipt of the 30% T/T deposit for standard models; custom specs may extend slightly.

What certifications do your products carry?

CE, EN 747 (bunk-bed safety), ISO 9001:2015, and SGS load testing at 200 kg per berth.

What are your incoterms and payment terms?

We quote on FOB, CIF or DDP. Payment: T/T 30% deposit, 70% before shipment.

How many beds fit in a 40HQ container?

Approximately 260-540 sets depending on model and packaging (flat-pack or assembled).

Can you customize size, color and logo?

Yes - OEM/ODM: RAL color, custom dimensions, laser logo. Powder-coated steel frame; 20,000 sqm factory, 8,000+ beds/month, established 1999.

Are your prison and correctional bunk beds anti-tamper?

Yes. Welded anti-tamper construction with no removable parts and tamper-resistant fixings, built to institutional specifications for prisons and correctional facilities.

About the manufacturer

Tianjin Zehao Furniture Co., Ltd. - established 1999, 20,000 sqm facility in Hebei, China, 8,000+ metal beds per month, serving 40+ countries. Certifications: CE, EN 747, ISO 9001:2015, SGS.